Oem plastic valve body shift valve end plugs break. There are two little t20s and a bunch of large t30s. The 01m transaxle is a 4 speed unit, with 4th gear being overdrive, and is equipped with a. Gasket and seal repair kit overhaul kit for the 01m is frequently ordered for the transmission repair. When solenoid valve n91 shuts off the flow, the oil pressure upstream of the clutch builds up again. Worn valve body circuits must be restored to original factory specifications in order to operate properly. The remanufactured valve body will come back to you with the correct year stamped on the core bottom. Refer to figures 10 and 11 for the checkball locations in this unit and figure 12 for air checks. Pages 64 for pump casting mapping oil circuit diagram pages 69 for pump oil circuit diagram valve body mapping page 80 for valve body mapping passage i. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring.
Subsequently there were modifications with the increased gears which intended for the 2,8 liters powerful sixcylinder engines. Audi, jetta, passat, 09g09m atsg pdf online download. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. Folks seem very intimidated, by the thought of removing and reinstalling their valve body. Valve body mapping passage identification for the valve body and all spacer plates. Sep 01, 2017 vw 01m transmission solenoid valve 4 n91 open circuit valve body repair vw 01m transmission solenoid 4 n91 open circuit valve body repair on this video we see a very common issue with valve body problems on these volkswagen 01m transmissions. Complete clutch sets free delivery possible on eligible purchases. Vwaudi special tools 096, 097, 098, 01m, 01n, 01p valve body loom conducting foil removal tool part no. Tool07 hydraulic transmission tester test the transmission with fluid under pressure, the hydraulic tester simulates operating conditions in the unit and finds problems. View and download volkswagen 01m user manual online.
Valve body thanks for any input and time put in to helping me. I know from searching online it could be any of these areas. And then you made either some mistake during valve body cleaning changing your symptoms yet again. Atsg automatic transmission service group transmission manuals are a collection of manuals for rebuilding transmissions from atsg.
To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. View online or download volkswagen 01m user manual. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. This transmission was entirely engineered and most probably manufactured by the french company sta owned by renault in ruitz. Transmission repair manuals vw 01m, 01p, diagrams, guides, tips and free download pdf instructions. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. A valve body kit contains components to repair or modify a valve body but is not the complete valve body.
The detailed steps below correlate to the quick guide steps. Some fluid will run out when you remove the valve body. You have an 096, 097, 098 valve body and must order sc096097098 and different tooling to continue with the repair. The 09g09m 6speed automatic transmission is installed in the following. Volkswagen 01 technical service information atsg automatic. Tool02 valve body ratcheting plug adjustment tool part no. It also includes a complete exploded view of the valve body and identification of all valves and springs. One of the peculiarities of the 01m transmission lies in the transversal positioning of the unit. Volkswagen 09509601m, 09701n, 09801p fwd 4 speed d c e b a pump body stator 24 brake clutch b2 forward clutch k1 forward hub low reverse clutch b1 drive sun shell center support gear pinion axle flange case f speed sensors filter shift solenoids shift solenoid epc sole20.
Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Before reaming any bores, inspect the main pressure regulator valve. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. This is done using seven solenoids located on the valve body. With more than 40 layouts to choose from, these convenient, goto reference guides are valuable resources for any shop. A valve body is the complete assembly to include components that may be in a valve body kit.
Solenoid problems are also very common as you see here. Vw 01m transmission solenoid valve 4 n91 open circuit valve body repair vw 01m transmission solenoid 4 n91 open circuit valve body repair on this video we see a very common issue with valve body problems on these volkswagen 01m transmissions. Changing 01m solenoids is super easy and on most cars with missing belly pan i can change them lightning fast. Transmission repair manuals vw 01m, 01p instructions for. The compact sizes of a transmission of vw 01m allowed to mount with ease it. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic transmission deployed in cabrio, jetta, golf, gti, new beetle manufactured between 1995 through 2005, and transverse engine passats manufactured between 1995 through 1997.
Volkswagen 01m user manual pdf download manualslib. Line pressure test, stall test, valve body replacement, clutch air pressure test, re adjust selector manual shaft. The atf oil pump it is driven by the input rotor of the torque converter. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Volkswagen 095096 01m, 09701n, 09801p fwd 4 speed d c e b a pump body stator 24 brake clutch b2 forward clutch k1 forward hub low reverse clutch b1 drive sun shell center support gear pinion axle flange case f speed sensors filter shift solenoids shift solenoid epc sole20.
Sonnax transmission parts for vwaudi 01m applications. Information about rebuild transmission vw 01m, 01p initially automatic transmission of vw automatic transmission 01m intended for engines no more than two liters. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify proper operation of the pressurecontrol circuits. Premium valve bodies carry a limited lifetime warranty from valvebody xpress. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. Jun 27, 2017 09g valve body transgo shift kit intall transmission repair duration. Valve body kits free delivery possible on eligible purchases. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. This is what makes a revmax 01m oem valve body superior to the rest. Up above the valve body there is a reverse feed pipe.
Vw 01m 4 speed fwd electronic control with lu converter valve body parts cont ni plastic plug, main pressure regulating valve 95on 1 ag4. Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. We have provided you with an internal wire schematic and case connector pin identification. We have provided you with an internal wire schematic and case connector pin identification in figure 3, and a chart in figure 4 to check the. Vw 01m transmission solenoid valve 4 n91 open circuit. Th125 transmissions th125 m34 3t40, th125c md9 saturn taat saturn transmission taat fwd 4 speed. To properly rebuild todays valve bodies, a solid understanding of the functional design of the unit is necessary. Atsg is a technical support service specifically for the automatic transmission industry. Oil circuit diagrams parkneutral reverse high torque reverse drive 1st stopped. Pump mapping pages 6368 for pump mapping passage i. We offer a technical hotline, books, software, bulletins, wiring diagrams, seminars, and technical courses to the automatic transmission professional. Auto trans fluid change or flush will not make a trans fail.
This is an advertisement for a oim valve body repair 6 speed, we are a new company that specialises in all types of vehicals, we can supply and fully fit a 100% remanufactured valve at a. Automatic transmissions for cabrio, golf, golf iii, gti jetta, jetta iii, passat. At valve body pro, we take pride in producing the highestquality, usamade remanufactured valve bodies in the industry. Forward planet c 2wd only 10 11 44 44 34 31 33 101 102 100 1 86 case valve body solenoids oil pan and filter manual linkage emodule case connector 150 148 20. Vw 01m transmission solenoid 4 n91 open circuit valve body repair on this video we see a very common issue with valve body problems on these volkswagen 01m transmissions. I get an email with this question at least once a week. It absolutly is labeled correctly and can show you where your solenoids are located you just have to look at it and pay attention, and compare it to your valve body. The transmission features an aluminum case 7005 with an integral clutch housing. The main thing you need to know on a 01m is that you dont need to pull the valve body to change your solenoids. Therefore, vag engineers also had to add a differential with a separate lubrication system i. This is because heat expansion of the this manual has been compiled in an effort to assist in the repair of valve bodies for 5speed zf automatic. The solenoid valves n88, n89, n90, n91, n92, n93 and n94 are attached to the valve body removing and installing valve body 20. This pic can be confusing because the solenoids are not pictured and the valve body is upside down basically. Figure 9 will provide you with the valve body spring specifications that we observed in the valve body that was used for the illustrations, and may be different in the various models.
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